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Jiangsu Yikong Intelligent Equipment Co., Ltd. and its wholly-owned subsidiary Shanghai Tongpu Electric Power Technology Co., Ltd. were jointly founded by a team of doctoral students from Tongji University with rich industry management experience in the field of "high-tech...

AGV differential wheel unit

Our AGV differential wheel unit adopts an integrated advanced design to achieve flexible steering and precise control, which is very suitable for complex industrial environments.


+86 0513-82104870
+86 15989586580
+86 15989586580
info@yikongzhineng.com
info@bicontrols.com

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Product Introduction

Our AGV differential wheel unit adopts an integrated advanced design to achieve flexible steering and precise control, which is very suitable for complex industrial environments.

1. The wheel diameter size range covers: 85mm, 120, 150, 180, 220, 250, 270, 300mm series, and the differential wheel can carry up to 5 tons.

2. Equipped with permanent magnet servo motor, 24V, 48V, 72V, 80V, 96V are available. The motor is equipped with incremental or absolute encoder.

3. Different reduction ratios can be selected, and the speed of the differential wheel unit can reach up to 3m/s.

4. Equipped with servo drives developed by Jiangsu Yikong, PSL, PSM, PSH and other models.

5. Shock-absorbing springs are optional to ensure better operability and stability when running on slopes.

Application Scenario

1. Logistics and warehousing: Differential-wheel AGVs are widely used in logistics and warehousing, especially in warehouses with good environments such as e-commerce and retail. For example, Amazon's KIVA robot uses differential-wheel AGVs, which are suitable for high-density storage and fast picking environments, such as operating speeds greater than 1.5m/s and 2m/s.

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2. Automobile Manufacturing: Differential wheel AGVs are suitable for industrial scenarios such as automobile manufacturing that require high-precision positioning and flexible maneuverability. Although modern AGVs use more steering wheel systems to adapt to more complex and precise operation requirements, differential wheel systems still have their advantages in applications with low cost and complexity and low precision requirements. For example, a differential wheel unit with a wheel diameter of 85mm can carry more than 800KG.

z9325-222a-bd5613fb32ec6138a092ace748e0a259.jpg

3. Semiconductor industry: Differential wheel AGVs are also suitable for industries such as semiconductors that require high-precision positioning and flexible maneuverability. The differential wheel achieves steering through the speed difference of the drive wheels on both sides, and is suitable for applications with relatively low cost and complexity requirements. While ensuring the same drive load, the overall cost can be about 15% lower than that of ordinary steering wheels.

u2331-a1e749b6b00142d99a1a8de32fd3775b.webp

4. Heavy-duty logistics system: Differential wheel module products can provide efficient drive and precise control for heavy-duty logistics systems. For heavy-duty differential wheel module products of 5 tons and above, they are suitable for scenarios with large transport weight, high safety requirements, and small transfer space, and can achieve efficient and flexible omnidirectional movement and precise lifting and leveling control.

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Six quality assurances

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Product parameters (specifications)

Parameter Category (Unit)TEC-85-DDTEC-120-DDTEC-150-DD
Rated Power(W)40010001000
Rated voltage(V (DC))484848
Rated current(A)11.52525
Rated speed(rpm)300030003000
Rated torque(N・m)1.283.183.2
IP rating(—)IP54IP54IP54
Gear Ratio(I19(Travel reduction ratio)27(Gearbox)27(Gearbox
Rated output torque(N・m)21(Single wheel)7050
Maximum output torque(N・m)60(Single wheel)126(Maximum acceleration/braking torque)90(Maximum acceleration torque)
Maximum radial load(N)120065006500
Maximum axial load(N)10001000
lubricating(—)greasegreasegrease




Product PDF Drawings

Product 3D Drawings

FAQ

Product Introduction

The vertical steering wheel without steering focuses on precise movement in the front and rear directions. It adopts high-performance materials and advanced manufacturing processes to ensure stability and durability under long-term use.

1. Bevel gear transmission structure, compact structure, low noise, and large output torque;

2. Vertical drive wheel series (named by wheel diameter mm): 150, 230, 250, 310, 343, 406, 457, 470 series application coverage.

3. Vertical drive wheel load range: 1500kg-6500kg series;

4. 12V-96V input voltage range, this steering wheel does not have steering function;

5. Optional polyurethane wheel or rubber wheel structure;

6. Optional DC brush, AC asynchronous, permanent magnet servo motor, power range 400W-16KW;

7. Optional components: shock absorbing spring, limit switch, original switch, incremental/absolute encoder, potentiometer and other components.

8. Customized series: explosion-proof drive wheel, low temperature drive wheel, high IP protection grade.


Product Details

· High-strength polyurethane wheels with large load capacity.

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· High performance motor, safe and reliable.

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Rigid structure, more durable.

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Six quality assurances

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Product Introduction

TEC series vertical drive wheel with steering is a high-performance drive solution designed for AGV (automatic guided vehicle) and industrial robots. Its compact structure and extremely small turning radius design ensure flexible movement in space-constrained scenarios. It uses high-quality materials and advanced manufacturing processes.

1. Bevel gear transmission structure, compact structure, low noise, and high output torque;

2. Vertical drive wheel series (named by wheel diameter mm): 150, 230, 250, 310, 343, 406, 457, 470 series application coverage.

3. Load range: 500kg-6500kg series;

4. 12V-96V input voltage range, vertical with steering/without steering;

5. Optional polyurethane wheel or rubber wheel structure;

6. Optional DC brush, AC asynchronous, permanent magnet servo motor, power range 400W-16KW;

7. Optional parts: shock-absorbing spring, limit switch, original switch, incremental/absolute encoder, potentiometer and other components.

8. Custom series: explosion-proof drive wheel, low temperature drive wheel, high IP protection level.

With excellent performance and multi-scenario adaptability, TEC series vertical drive wheel with steering is widely used in various automation equipment, helping enterprises to achieve efficient logistics and precise navigation.


Application Scenario

· Forklift: The compact design of the vertical drive wheel makes the forklift more compact, flexible and easier to operate.

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Automated Guided Vehicles (AGVs): Ideal for automating material handling within factories. Their compact design and high maneuverability allow them to navigate narrow aisles with ease, while their powerful motors ensure they can handle a wide range of loads.

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Six quality assurances

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Product Introduction

The vertical steering wheel with shock absorption integrates a shock absorption system on the basis of the standard steering wheel, which can effectively protect high-precision goods from vibration during transportation and ensure its safety. The shock absorption system can efficiently absorb vibration energy, reduce the impact force during operation, protect the mechanical structure of the equipment, and extend the service life.

1. Bevel gear transmission structure, compact structure, low noise, large output torque;

2. Vertical shock absorption drive wheel series (named by wheel diameter mm): 230, 250, 310 series application coverage.

3. Drive wheel load range: 1200kg-2500kg series;

4. 12V-96V input voltage range, vertical with steering/without steering;

5. Optional polyurethane wheel or rubber wheel structure;

6. Optional DC brush, AC asynchronous, permanent magnet servo motor, power range 400W-16KW;

7. Optional components: shock absorption spring, limit switch, original switch, incremental/absolute encoder, potentiometer and other components.

8. Customized series: explosion-proof drive wheel, low temperature drive wheel, high IP protection grade.


Product Details

· High-quality springs provide moderate elasticity and extend service life.

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High-performance motors provide precise steering and motion control.

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Six quality assurances

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Product Introduction

The horizontal steering wheel without steering adopts a compact design, with high stability and flexible driving characteristics, especially suitable for AGV (automatic guided vehicle), automated production lines and logistics equipment. This product focuses on front and rear linear motion control, does not have autonomous steering capabilities, and usually needs to be matched with a steering wheel or other steering components to achieve complex path control.

1. Parallel shaft gears and planetary reducers are optional, with compact structure, low noise and large output torque;

2. Horizontal drive wheel series (named by wheel diameter mm): 150, 167, 198, 220, 250, 270, 300, 410, 600 full range of application coverage;

3. Horizontal drive wheel load range: 600kg-20000kg series;

4. 12V-96V input voltage range, this steering wheel does not have steering;

5. Polyurethane wheel or rubber wheel structure is optional;

6. DC brush, AC asynchronous, permanent magnet servo motor are optional, with a power range of 400W-15KW;

7. Optional components: shock absorbing spring, limit switch, original switch, incremental/absolute encoder, potentiometer and other components.

Product Details

· High-strength alloy frame structure with stronger load-bearing capacity.

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High performance TEC series motors provide powerful drive.

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Six quality assurances

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Product Introduction

The horizontal parallel axis steering wheel adopts a parallel axis structure design, which can ensure that the equipment can run smoothly and efficiently in multiple directions such as front and back, left and right. This structure gives the product excellent performance under medium load conditions and is an ideal choice for flexible operation requirements in industrial automation systems.

1. Compact structure, low noise, high output torque;

2. Horizontal drive wheel series (named by wheel diameter mm): 167, 210, 220, 250, 270, 280, 300 full range application coverage;

3. Horizontal drive wheel load range: 400kg-20000kg series;

4. 12V-96V input voltage range, horizontal with steering/without steering;

5. Optional polyurethane wheel or rubber wheel structure;

6. Optional DC brush, AC asynchronous, permanent magnet servo motor, power range 400W-15KW;

7. Optional components: shock absorbing spring, limit switch, original switch, incremental/absolute encoder, potentiometer and other components.

Application Scenario

Industrial robots: Suitable for various industrial robot joints, providing stable power output.

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Automated assembly line: Provide flexible motion support for various automated equipment to ensure efficient operation of the production line.

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Small mobile platform: Ideal for tools or transport equipment that require flexible movement and can effectively carry medium loads.

叉车AGV

Six quality assurances

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Product Introduction

The horizontal planetary reducer steering wheel adopts the integrated design of planetary reducer and high-rigidity wheel body, which is specially designed for high torque output and precision motion control scenarios. Its planetary gear structure achieves a transmission efficiency of more than 95%, giving the equipment stable power output under heavy load conditions, and becoming a core component of efficient drive in the field of industrial automation.

1. Compact structure, low noise, high output torque;

2. Horizontal drive wheel series (named by wheel diameter in mm): 150, 167, 198, 220, 250, 270, 300, 410, 600 full range of applications;

3. Horizontal drive wheel load range: 600kg-20000kg series;

4. 12V-96V input voltage range, horizontal with steering/without steering;

5. Optional polyurethane wheel or rubber wheel structure;

6. Optional DC brush, AC asynchronous, permanent magnet servo motor, power range 400W-15KW;

7. Optional components: shock absorbing spring, limit switch, original switch, incremental/absolute encoder, potentiometer and other components

Application scenarios

Heavy industrial equipment: Suitable for heavy industrial equipment, providing reliable power support.

港口AGV

Logistics and Processing: Provides precise control and high torque output for logistics and processing equipment.

仓储AGV

Six quality assurances

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Product Introduction

Based on the horizontal drive wheel, the horizontal shock-absorbing steering wheel achieves higher load-bearing capacity and stability by integrating the spring shock-absorbing system. The spring shock-absorbing system effectively absorbs vibration, reduces operating impact, protects mechanical parts, and prolongs the service life of the equipment.

1. Optional parallel shaft gears and planetary reducers, compact structure, low noise, and large output torque;

2. Horizontal drive wheel series (named by wheel diameter mm): 150, 167, 198, 220, 250 full range application coverage;

3. Horizontal drive wheel load range: 500kg-1600kg series;

4. 12V-96V input voltage range, horizontal with steering/without steering;

5. Optional polyurethane wheel or rubber wheel structure;

6. Optional DC brush, AC asynchronous, permanent magnet servo motor, power range 400W-15KW;

7. Optional components: shock-absorbing spring, limit switch, original switch, incremental/absolute encoder, potentiometer and other components.


Production details

High-quality shock-absorbing spring, durable and high-strength

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Limit switch to ensure safe operation

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High-strength alloy material to improve load-bearing capacity

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Six quality assurances

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Product Introduction

Our differential wheels adopt advanced design to achieve flexible steering and precise control, which is very suitable for complex industrial environments. The drive wheel effectively improves maneuverability through the differential mechanism, allowing the equipment to operate efficiently in a narrow space.

1. Planetary reducer transmission structure, compact structure, low noise, and large output torque;

2. Differential wheel series (named by wheel diameter mm): 120, 150, 180, 200, 220, 240, 250 series application coverage.

3. Differential wheel load range: 150kg-2500kg series;

4. 12V-96V input voltage range;

5. Optional polyurethane wheel or rubber wheel structure;

6. Optional DC brush, AC asynchronous, permanent magnet servo motor, power range 100W-3KW;

7. Optional parts: shock absorber spring, incremental/absolute encoder, brake and other components.

8. Custom series: explosion-proof motor, low temperature motor, high IP protection level.


Application Scenario

1. Logistics and warehousing: Enhance the maneuverability of automated guided vehicles (AGVs) in narrow aisles.

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2. Manufacturing: Supporting industrial robots that need to perform precise movements in complex assembly lines.

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3. Healthcare: Facilitates the movement of medical equipment in the confined space of the hospital.

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Six quality assurances

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Product Introduction

The differential wheel set consists of two or more differential wheels, with excellent load capacity, stability and flexibility, and is particularly suitable for heavy-duty AGVs, unmanned forklifts, industrial automation equipment and other scenarios. Its core advantage lies in the differential drive mechanism, which can achieve precise steering and efficient power output, and can maintain stable operation even in confined spaces or complex terrain.

1. Double wheel structure, large load, small turning radius, low height, and large output torque;

2. Differential wheel series (named after wheel diameter mm): 85, 105, 240, 280, 400, 500, 550 series application coverage.

3. Differential wheel set load range: 500kg-23000kg series;

4. 12V-96V input voltage range;

5. Optional polyurethane wheel or rubber wheel structure;

6. Matching servo motor, power range 100W-6KW;

7. Optional components: shock absorber spring, incremental/absolute encoder, brake and other components.

8. Customized series: explosion-proof motor, low-temperature motor, high IP protection level.


Production details

1. High quality alloy material, stronger load-bearing capacity.

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2. Equipped with polyurethane wheels, the equipment is more durable.

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3. Dual motors are independently controlled to enhance flexibility.

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Six quality assurances

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Product Introduction

The integrated servo drive wheel is an innovative system that tightly integrates a frameless motor, servo drive, encoder, reducer and rubber-coated wheel. This design not only saves space, but also improves the efficiency and response speed of the system. Its compact structure can support small to medium loads and is particularly suitable for medium load applications with high requirements for precise motion control.

Application Scenario

Service Robots:

Due to its compact design and effective performance, it is ideal for commercial robots and delivery robots that need to move agilely in confined spaces.

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AGV:

The integrated servo-driven wheels act as the core component, providing precise motion control and efficient power transmission for tasks such as handling and loading/unloading in warehouses and manufacturing.

物流货仓AGV

Medical Robots:

Achieve high standards for precise and stable motion control in medical environments.

医疗机器人


Product Introduction

Our AGV differential wheel unit adopts an integrated advanced design to achieve flexible steering and precise control, which is very suitable for complex industrial environments.

1. The wheel diameter size range covers: 85mm, 120, 150, 180, 220, 250, 270, 300mm series, and the differential wheel can carry up to 5 tons.

2. Equipped with permanent magnet servo motor, 24V, 48V, 72V, 80V, 96V are available. The motor is equipped with incremental or absolute encoder.

3. Different reduction ratios can be selected, and the speed of the differential wheel unit can reach up to 3m/s.

4. Equipped with servo drives developed by Jiangsu Yikong, PSL, PSM, PSH and other models.

5. Shock-absorbing springs are optional to ensure better operability and stability when running on slopes.

Application Scenario

1. Logistics and warehousing: Differential-wheel AGVs are widely used in logistics and warehousing, especially in warehouses with good environments such as e-commerce and retail. For example, Amazon's KIVA robot uses differential-wheel AGVs, which are suitable for high-density storage and fast picking environments, such as operating speeds greater than 1.5m/s and 2m/s.

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2. Automobile Manufacturing: Differential wheel AGVs are suitable for industrial scenarios such as automobile manufacturing that require high-precision positioning and flexible maneuverability. Although modern AGVs use more steering wheel systems to adapt to more complex and precise operation requirements, differential wheel systems still have their advantages in applications with low cost and complexity and low precision requirements. For example, a differential wheel unit with a wheel diameter of 85mm can carry more than 800KG.

z9325-222a-bd5613fb32ec6138a092ace748e0a259.jpg

3. Semiconductor industry: Differential wheel AGVs are also suitable for industries such as semiconductors that require high-precision positioning and flexible maneuverability. The differential wheel achieves steering through the speed difference of the drive wheels on both sides, and is suitable for applications with relatively low cost and complexity requirements. While ensuring the same drive load, the overall cost can be about 15% lower than that of ordinary steering wheels.

u2331-a1e749b6b00142d99a1a8de32fd3775b.webp

4. Heavy-duty logistics system: Differential wheel module products can provide efficient drive and precise control for heavy-duty logistics systems. For heavy-duty differential wheel module products of 5 tons and above, they are suitable for scenarios with large transport weight, high safety requirements, and small transfer space, and can achieve efficient and flexible omnidirectional movement and precise lifting and leveling control.

a9372-W020240221445474883489.png


Six quality assurances

f3240-未标题-1.jpg